Use of Boplan safety barriers and gates for pedestrian protection improve safety at renowned production facility

Protection of pedestrians and machinery

The site required solid barriers to protect pedestrians and infrastructure from forklift collisions. Boplan installed TB 400 PLUS safety barriers with sturdy handrails and safety gates in several locations to ensure safety across the facility.

Challenges

This company asked Boplan to create a physical separation between traffic and pedestrians in the production center. In addition, Henkel wanted to better structure the stored goods and provide maximum protection against forklift collisions. The risk of collision is high where pallets, forklift traffic and pedestrians come together. Accidents and damage can lead to interruptions in production, causing delays and costs. To avoid this, they asked Boplan to take safety at their site to the next level with impact-resistant safety solutions.

Yellow Boplan TB 400 PLUS, DOCK GATE and SG SWING GATE in renowned production facility PE
Yellow Boplan TB 400 PLUS in renowned production facility in PE

Safety barriers keep their traffic flow safe

The Boplan safety solutions

As a comprehensive supplier of safety solutions, Boplan installed safety equipment in various critical areas. One of the major installations included closing off the entire packing area with the TB 400 PLUS. Other traffic areas were also sectioned off to prevent collisions between pedestrians and infrastructure. The TB 400 PLUS was specifically chosen for its ability to handle significant impact, offering an impact value of up to 20,100 Joules.

Additionally, the double handrail design prevents pedestrians from stepping over the barrier, and its visibility as people enter the work area encourages more cautious behavior. Beyond safeguarding pedestrians, the safety barrier is designed to halt forklifts, thereby protecting infrastructure and machinery from damage, minimizing repairs, and reducing downtime.

Despite these protective measures, forklifts still need access to deliver packaging materials and goods. This is achieved through the use of multiple DOCK GATE safety gates, which are equipped with a hydraulic mechanism for smooth and efficient operation. Besides its functional benefits, the bright yellow color of the safety equipment provides clear signage and helps create a more organized and structured workplace.

Safety gates increase awareness and safety

In addition to the safety barriers and solid DOCK GATE safety gates, we also installed some SWING GATES. This type of safety gate is easy to use, swings open on both sides and closes automatically. As the gate is always closed, pedestrians have to stop to open it. This action increases their vigilance when they leave the pedestrian zone or walkway. The SWING GATE also matches other FLEX IMPACT® safety products perfectly.

In addition to the SWING GATE, we also installed the SLIDING GATE. This safety gate works like a sliding door. It is therefore very convenient in areas with little space for a swing gate. The SLIDING GATE is also suitable for larger openings that easily facilitate forklifts and pallet trucks. The SLIDING GATE also works very well with other FLEX IMPACT® products.

Yellow Boplan TB 400 PLUS and DOCK GATE in renowned production facility PE
Yellow Boplan TB 400 PLUS in renowned production facility in PE

To protect our employees from forklift traffic, we found the perfect solutions with Boplan. Durability, performance, ease of installation, and design were crucial factors for us. The design and specification process was seamless, thanks to the product knowledge and excellent support from our local representative. We are extremely satisfied with our collaboration with Boplan.

 

Project Coordinator - renowned production facility

About the Client

A German-based multinational operates across several industries, including detergents and cleaning products, cosmetics, and industrial-use adhesives and glues. To ensure safety at their sites, the company chose Boplan’s highly effective safety solutions. Collision protection systems, including handrails, were installed at key locations to protect pedestrians and infrastructure from forklift-related accidents.

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