Transport & logistics

Safety barriers protect from collisions at the world's largest e-commerce retailer in Sydney

A brand new BWU6 fulfillment center in Sydney required a sturdy barrier to protect pedestrians, equipment, and infrastructure from forklift collisions. The distribution center had multiple intersecting traffic flows. This significantly increased the risk of collisions. Boplan's safety expertise was engaged. Boplan's partner - NPSG Australia - installed various safety solutions, including the TB 400 PLUS, a robust collision protection system with handrails that protects from collisions and directs pedestrian traffic.

Separating different traffic flows

Challenge

Separating various traffic flows in a busy distribution center is a challenging task. The BWU6 fulfillment center in Sydney required advanced safety solutions to protect workers, equipment, and infrastructure in a high-traffic environment. They selected the Boplan safety barrier system for its exceptional performance, flexibility, and durability.

Their goals?

Ensure worker safety: protect workers against potential hazards in the warehouse.
Protect equipment: protect machinery and infrastructure from accidental shocks.
Adhere to industry safety standards and regulations.

Safety barriers with handrails absorbing impacts up to 20.1 kJ

TB 400 PLUS

Based on the estimated impact, the TB 400 PLUS was installed. This safety barrier with integrated handrails provides excellent visibility and guidance. Pedestrians immediately notice the TB 400 PLUS when entering the workplace and proceed more cautiously when crossing forklift aisles. Additionally, this safety barrier stops the forklift in a collision with an impact resistance of up to 20.1 kJ. These barriers are essential in high-traffic environments or areas where heavy loads are moved or transported, such as warehouses, manufacturing facilities, and airports.

This safety solution is highly impact-resistant and flexible. The unique feature of these safety barriers is that even in a collision, the anchor points remain securely fastened to the floor, and the flexible elements return to their original shape. It absorbs the impact and then reverts to its original position.

SWING GATE

Gates and entrances are often left open. The FLEX IMPACT® SG SWING GATE has been installed to prevent this. This robust safety gate closes automatically to keep entrances closed at all times. It is also easy to install on our other FLEX IMPACT® safety solutions, such as our safety gates and handrail systems. Together, these safety solutions provide smooth and safe movement between the different areas of your shop.

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Yellow Boplan TB 400 PLUS in NPSG factory

Boplan safety barriers, a game changer in terms of performance and durability.

They withstand impact, reduce damage and retain their original shape, appearance and function.

It is an improved system for us. Forklifts and other equipment tend to bounce off them, unlike the old steel guardrails, which would get damaged and then have to be replaced. In fact, they retain their colour and are very easy to maintain.

Jesse Palmer

NPSG Australia National Project Manager

TB 260

The TB 260 was also installed. This safety barrier is similar to the TB 400 barrier, but lower to the ground. The lower tube prevents pallets from sliding under the barrier, preventing damage to machinery and infrastructure.

FLIP200F

We have installed FLEX IMPACT® FLIP200F kick rails to provide total protection at ground level. It's an excellent wheel guide for pallet trucks or transport trolleys and protects pedestrians against forklift forks. The innovative and strong I-shaped rail absorbs impacts up to 17 kJ. It is the perfect complement to the TB 400 PLUS.

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Boplan's safety solutions best met our expectations in terms of impact absorption, durability and versatility. They provide the best protection for employees and infrastructure in a busy fulfilment centre.

Jesse Palmer

NPSG Australia National Project Manager

About this project

BWU6 in Sydney, a fulfilment centre of approximately 33,400 square metres - the equivalent of 4.5 rugby league fields - relied on Boplan safety solutions to make their Sydney site as safe as possible. Thanks to the perfect installation of our safety solutions by NPSG Australia, they can be assured of a safe workplace.

Interested in safety barriers with integrated handrails?
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